Advanced Conductor & Custom Wire Solutions
At FISSOT, we engineer and manufacture a comprehensive portfolio of high-performance wire materials tailored to your exact specifications. From versatile bimetallic conductors to complete custom jacketing services, our solutions empower critical applications. We partner with you to deliver precision manufacturing and cost-effective volume pricing.
Engineered Conductor Materials
Copper Clad Steel (CCS)
The perfect balance of steel’s strength and copper’s conductivity.
- Material: CCS 14% – 40%
- Diameter: 0.05 – 0.9mm
- Construction: Stranded / Multi-Wire
- Ideal for: Grounding & Telecom
Copper Clad Aluminum (CCA)
Optimized for weight reduction in automotive and aerospace.
- Material: Copper + Aluminum Core
- Diameter: 0.03 – 0.2mm
- Construction: Parallel / Stranded
- Advantage: Cost-Effective
Nickel Clad Copper (NCC)
High-temperature resistance with excellent anti-corrosion properties.
- Material: Nickel Clad Copper
- Diameter: 0.05 – 1.2mm
- Conductivity: Custom (10% – 30% IACS)
- Construction: Single / Stranded
Wire Plating & Temp Ratings
| Gauge/Diameter | Plating Material | Coating Thickness | Temp. Rating |
|---|---|---|---|
| 0.90mm | Nickel | 5μm – 12μm | Up to 450°C |
| 1.30mm | Silver | 17μm | Up to 200°C |
| 1.80mm | Tin | 3μm | Up to 150°C |
Customized Cable Jacketing & Insulation
To provide a complete wire harness solution, we offer custom extrusion and jacketing services for our conductors:
PVC, PE, TPE, Teflon (PTFE/FEP), Silicone
Flame Retardant, UV Resistant, Oil Resistant, LSZH
Full RAL color matching available for branding.
State-of-the-Art Manufacturing Facility
We maintain strict quality control across every step of our proprietary production methods, ensuring global standards are consistently met.
Customized Conductors Production Process
Understanding your requirements
From the first conversation, we take the time to understand every detail of the customized conductors you need: product specifications, application needs, and any special requests. This ensures that what we deliver aligns perfectly with your expectations and performs exactly as required.
Sample Production
Once the specifications are confirmed, we proceed with the initial sample production to ensure everything meets your requirements before full-scale manufacturing.
Performance Testing
After the sample is completed, we conduct a thorough evaluation of its parameters and performance. The sample and test data will be provided for your review and confirmation.
Mass Production
Once the sample and specifications meet your requirements, we proceed with large-scale production, ensuring efficient manufacturing and timely delivery of your order.
Packaging & Shipping
If you have specific packaging requirements, we can customize the packaging and shipping process to match your needs.
Available Spool Options
Plastic Spool
Wooden Spool
Metal Spool
Information Required for Customized Orders
We offer more than what’s listed on our website, as many of our wire harness conductor solutions and services are tailored to specific customer needs. If you require a custom order, feel free to contact us or send us your design specifications. Since product variations and length options are extensive, providing as much detail as possible helps us deliver exactly what you need.
For Single Wire Products
To accurately meet your requirements, please provide details including:
- Material and composition
- Coating type and thickness
- Diameter range
- Electrical conductivity
- Elongation and tensile strength
- Resistivity
- Packaging preferences
- Intended application
For Stranded Wires
To ensure the best match for your requirements, please provide:
- Wire structure and composition
- Coating type and thickness
- Diameter range and overall strand diameter
- Conductivity and resistance values
- Stranding pitch
- Conductor cross-section
- Packaging preferences
- Intended application